Roller Operator III

JOB SUMMARY

This position is responsible for ensuring quality standards are met for the assigned machine group. Continuous improvement of processes and products are an ongoing function of this position.

PRINCIPAL DUTIES AND RESPONSIBILITIES

• Follow all safety rules.
• Perform inspection checks to monitor the quality of all parts.
• Perform the duties required to record data for SPC, ISO/QS documentation.
• Maintain clean and orderly work area
• Move material by operating forklift or using non-motorized devices.
• Suggest process improvement ideas.
• All other duties as assigned by the Supervisor

JOB DESCRIPTION

Shop Hourly Position

JOB TITLE:

Roller Operator

JOB CODE:

PLANT LOCATION:

SHO

PAY TIER:

Date Created / Updated:

7/14/2015

GENERAL SUMMARY OF THE JOB

With limited direction or supervision, this machine set-up/operator position requires the set-up and/or operation of roller equipment. The incumbent will possess and demonstrate the skills necessary to maintain production requirements and quality standards.

PRINCIPAL DUTIES AND RESPONSIBILITIES

• Follow all safety rules

• Maintain clean, orderly work area

• Set-up and operate equipment as required

• Perform first piece inspection, monitor the quality of all parts, and make adjustments to maintain quality standards

• Perform the duties required to record data for SPC, ISO/QS documentation

• Move material by operating forklift or using non-motorized devices

• Perform minor machine maintenance such as oil changes and tightening of bolts

• Assist other operators as needed

• Train team members on all work standards.

• Suggest process improvement ideas

• All other duties as assigned by the supervisor

KNOWLEDGE, SKILLS & ABILITIES REQUIRED

• Ability to use all gages and gaging techniques required

• Thorough understanding of SP

• Knowledge in ISO/QS requirements

• Ability to set-up and operate one or more sizes/types of manufacturing equipment

• Ability to consistently meet production and quality standards

• Ability to demonstrate the knowledge and understanding of all required operator documentation

• Good communication and teamwork skills

• Ability to identify routine problem causation and correct routine problems

• Use math skills for blue print reading, gaging and SPC

• Possess the ability to assist lesser-skilled employees

• Demonstrate the understanding of the manufacturing process and machine requirements to perform basic and repetitive work assignments

• Provide written communication as needed

• Must comply with all company policies and procedures, including safety guidelines and practices

Preferred Skills & Abilities

• Minimum one to three years experience in direct or related field

• Previous problem solving and trouble shooting skills/experience

• Formal mechanical or technical training

• Forklift operation/material-handling experience

• Experience operating multiple-types of manufacturing equipment

TOOLS USED

1. Micrometers, calipers, gages, comparators, wrenches and other general tools and equipment

WORK ENVIRONMENT (ADA Requirements - US only):

How much exposure to the following environmental conditions does this job require? Show the amount of time by checking the appropriate boxes below.

Amount of Time

None

Under 1/3

1/3 To 2/3

Over 2/3

Wet or humid conditions (non-weather)

X

Work near moving mechanical parts

X

Work in high, precarious places

X

Fumes or airborne particles

X

Toxic or caustic chemicals

X

Outdoor weather conditions

X

Extreme cold (non-weather)

X

Extreme heat (non-weather)

X

Risk of electrical shock

X

Work with explosives

X

Risk of radiation

X

Vibration

X

How much noise is typical for the work environment of this job? Check the appropriate level below.

Very quiet (examples: forest trail isolation booth for hearing test)

Quiet (examples: library private office)

Moderate noise (examples: business office with computers and printers light traffic)

X

Loud (examples: metal can manufacturing department large earth-moving equipment)

Very loud (examples: jack hammer work front row at rock concert)

Make notes on the specific job duties that are affected by the environmental conditions selected above.

• Factory conditions vary but machines give off heat, smoke/mist, and some locations have heat treat furnaces that may increase the temperature inside of buildings.
• All equipment has moving mechanical parts.
• Machine operators must work with oils and other chemicals in the manufacturing of parts and in cleaning of work areas.
• Because wiring is present, there is some minor risk of electrical shock while operating equipment.
• When in operation, machines will vibrate, as will the feeding systems of some equipment.
• Hearing protection is required PPE due to consistent decibel levels present when equipment is operating.

PHYSICAL DEMANDS (ADA Requirements - US only):

How much on-the-job time is spent in the following physical activities? Show the amount of time by checking the appropriate boxes below.

Amount of Time

None

Under 1/3

1/3 To 2/3

Over 2/3

Stand

X

Walk

X

Sit

X

Use hands to finger, handle, or feel

X

Reach with hands and arms

X

Climb or balance

X

Stoop, kneel, crouch, or crawl

X

Talk or hear

X

Taste or smell

X

PHYSICAL DEMANDS (ADA Requirements - US only):

Does this job require that weight be lifted or force be exerted? If so, how much and how often? Check the appropriate boxes below.

Amount of Time

None

Under 1/3

1/3 To 2/3

Over 2/3

Up to 10 pounds

Up to 25 pounds

Up to 60 pounds

X

Up to 100 pounds

More than 100 pounds

Does this job have any special vision requirements? Check all that apply.

X

Close vision (clear vision at 20 inches or less)

X

Distance vision (clear vision at 20 feet or more)

Color vision (ability to identify and distinguish colors)

X

Peripheral vision (ability to observe an area that can be seen up and down or to the left and right while eyes are fixed on a given point)

X

Depth perception (three-dimensional visionability to judge distances and spatial relationships)

X

Ability to adjust focus (ability to adjust the eye to bring an object into sharp focus)

No special vision requirements.

Make notes on the specific job duties that require the physical demands selected above:

• Standing/walking required to perform machine setup/operation, material handling, data recording.
• Sitting may be required to perform some machine operation and data recording.
• Gripping/handling/fine finger movements are required for machine setup/operation, mechanical adjustments, gaging of parts, housekeeping, and control/switch operation.
• Reaching, climbing, stooping, kneeling, crouching are physical requirements associated with setting up and operating equipment.
• Talking and hearing may be necessary to communicate effectively with co-workers and supervisors; as well as to hear alarms, pages, and machine noises.
• Pulling/pushing of parts on wheeled devices may reach a weight of 300 pounds.

ENVIRONMENTAL HEALTH AND SAFETY

All employees shall:

• Obey all safety rules

• Wear mandated personal protective equipment

• Attend all EH&S training

• Report all injuries immediately

• Practice good housekeeping

• Report all chemical spills immediately

• Place waste in proper locations and appropriate containers

• Report all safety hazards immediately