Design Engineer (Mechanical / Mechatronics)

Full Time Design Engineer (Mechanical / Mechatronics)

Design Engineer (Mechanical / Mechatronics)

JOB-10044567

Anticipated Start Date

07/21/2025

Location

Milwaukee, WI

Type of Employment

Direct Hire

Employer Info

Our client is one of the worlds leading engineering and technology service providers. With operations in over 25 countries and a growing annual revenue that now surpasses USD 1.2 billion, we work with organizations who design, develop or deliver products and services. We help the worlds biggest and brightest brands across practically every industry.

Job Summary

Our client is seeking a Design Engineer with expertise in mechanical or mechatronics engineering to lead the design of electro-mechanical automotive products using CREO CAD. The role focuses on conceptual product design, GD&T, tolerance analysis, and integration of components like light pipes, displays, and push-button controllers.

Job Description

• Concentrating on mechanical engineering conceptual design for complete Automotive Electro-Mechanical / Mechatronic products
• Access Product design experience example is Push Button controller, Display products with Haptic and Touch Screen sensors product design is preferred.
• Having experience in Light pipe / Light guide component design, multi-shot plastic & rubber injection molded part design and metal die-cast molded part design for the product design.
• Finalizing the design of product, stack ups, manufacturing drawings with appropriate material, process of manufacturing, assembly sequence, overall, all packaging of electronic Printed Circuit Boards (PCB) Keep-in / out under mechanical housings/enclosures for the complete product design.
• Make a study & understand the customer specifications to meet the product standard & performance
• Sketching & creating A-class styling curves and surfaces to meet customer Studio product image using CREO CAD software tool preferred
• Performing surface quality check reports & neutral model to get approval from Customer studio expertise
• Creating components, assembly structure and BOM split-up based on overall product dimensions & specifications using CREO CAD software tool
• Following up mechanical design guidelines and doing quality check as per design check list.
• Clear understanding on FEA, Plastic Injection mold flow analysis & Lighting simulation CAE reports to interpret the result for design changes and improvement.
• Participating in design review meetings & sharing ideas with Design for failure mode and effective analysis (DFMEA), Design for manufacturing (DFM) meetings and working with design improvement change process.
• Creating 2D engineering manufacturing drawings with appropriate application of geometric dimensioning & tolerances (GD&T) for components & assembly levels.
• Calculating Tolerance stack-up loops diagrams and perform analysis with applied GD&T to validate critical design failure functions & apply changes to the improvement of design failures with correcting tolerances, process, material etc. & appropriate engineering principle.
• Working with Wind-chill online server tool to back up the design data like CAD, drawings, Stack up, FEA, mold flow, clearance & interference analysis, surface quality analysis reports as project database control & management.
• Finalizing the design of product for prototype kick off based up on design review meetings & approvals.
• Working with validating the component & assembly levels checks & parameters to meet customer engineering specifications for the product design with various levels of test procedures.
• Conducting design reviews & changes for prototype improvement of overall product functionality.
• Participating, interpreting test results and will conduct design reviews for the design improvement developed to solve the failures observed.
• Working with finalization of complete product based up of production volume requirements for Production kick-off
• Working with fixture design for complete product based up of various test set up procedures.
• Reviewing the dimensional inspects reports & stack-up to approve parts for product production build.
• Develop design studies and new design concepts for new mechanism projects.
• Develops CAD models for entire mechanism assemblies with minimal direction from engineering.

Skills Required

• Conceptual design
• CREO CAD expertise preferred
• Automotive Electro-Mechanical / Mechatronic products
• Vehicle Interior or Exterior Access or HMI Product design CAD development
• Push Button controller products
• Display products with Haptic and Touch Screen sensors
• Light pipe design
• Multi-shot plastic part design
• Rubber molded part design
• Metal die-cast molded part design
• A-class styling
• GD&T
• Tolerance stack-up
• Wind-chill
• Packaging studies

Education/Training/Certifications

• Highschool diploma or GED.

Pay Rate/Salary

• Base Compensation: $85k/yr to $90k/yr (Actual compensation is subject to variation due to such factors as education, experience, skillset, and/or location.)

We are an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state, or local laws.