Senior Process Design Engineer

  • Philadelphia, Pennsylvania
  • Full Time
Senior Process Design Engineer
Location: Greater Philadelphia area, remote

Scientific Search client, a well Established privately owned, full service multi disciplined engineering and design firm, has an immediate need for a Senior Process Design Engineer. Theyre seeking a detail-oriented, collaborative, and energetic professional to join their pharmaceutical and health-focused engineering team. In this role, youll lead the design of critical process systemseverything from P&ID piping to ultra-sterile lab environmentsensuring their facilities meet the highest standards for cleanliness, efficiency, and regulatory compliance. If you thrive on solving complex challenges, excel at Revit-based 3D modeling, and approach every project with a roll-up-your-sleeves attitude (no ego allowed), keep reading. Key Responsibilities
  1. Process Piping & P&ID Development
    1. Lead the creation, review, and revision of P&IDs for pharmaceutical process systems.
        1. Specify piping materials, fittings, and instrumentation to meet GMP and cleanroom standards.
            1. Coordinate with process chemists and validation teams to ensure piping layouts support sterile operations.
              1. Lab & Aseptic Line Design
                  1. Design laboratory floor plans, utilities, and aseptic production lines (Grade A/B/C/D environments).
                      1. Ensure layouts allow proper workflow, segregation of clean/dirty areas, and ease of maintenance.
                          1. Collaborate with microbiologists and quality assurance for validation protocols.
                            1. HVAC System Design for Controlled Environments
                                1. Specify and size HVAC equipment (AHUs, CRAC units, HEPA filtration) to maintain ISO classifications and pressure differentials.
                                    1. Model airflow patterns and temperature/humidity controls in Revit or comparable CAD software.
                                        1. Coordinate ductwork, diffusers, and exhaust systems with MEP teams to guarantee aseptic conditions.
                                          1. 3D Modeling & Documentation (Revit)
                                              1. Develop comprehensive Revit models for piping, equipment, and HVAC systems, ensuring clash detection and constructability.
                                                  1. Produce clear, annotated construction drawings, isometric sketches, and material take-offs.
                                                      1. Maintain organized drawing archives and version control in project management platforms.
                                                        1. Cross-Functional Collaboration & Client Interaction
                                                            1. Serve as the primary technical liaison between clients, architects, QA/QC teams, and construction contractors.
                                                                1. Lead design review meetings, present key process concepts, and incorporate stakeholder feedback.
                                                                    1. Coach junior engineers and drafters, fostering a team environment of continuous learning.
                                                                      1. Regulatory Compliance & Best Practices
                                                                          1. Stay current on FDA, EMA, and WHO guidelines related to aseptic manufacturing, cleanroom design, and validation requirements.
                                                                              1. Integrate industry best practices for risk mitigation, maintaining design integrity for qualification/validation.
                                                                                  1. Support commissioning, qualification, and start-up phases by providing as-built markups, punch lists, and technical troubleshooting. Required Qualifications
                                                                                    1. Education: Bachelors or Masters degree in Mechanical Engineering, or a related field (Pharmaceutical Engineering focus preferred).
                                                                                      1. Experience:
                                                                                          1. Minimum 10 years designing process systems for pharmaceutical or biotech facilities.
                                                                                              1. Proven track record with P&ID development, lab design, and aseptic line projects.
                                                                                                  1. Hands-on experience specifying and modeling HVAC systems for controlled environments.
                                                                                                    1. Technical Skills:
                                                                                                        1. Expert proficiency in Revit (3D modeling, clash detection, families).
                                                                                                            1. Strong background in AutoCAD or CADWorx for P&ID development.
                                                                                                                1. Familiarity with SmartPlant or AVEVA/E3D (bonus).
                                                                                                                    1. Proficient in Microsoft Office Suite (Excel, Word, PowerPoint) for reporting and presentations.
                                                                                                                      1. Regulatory Knowledge:
                                                                                                                          1. Thorough understanding of GMP, FDAs 21 CFR Part 11/210/211, ISO 14644, and other cleanroom standards.
                                                                                                                              1. Experience supporting commissioning and validation activities (IQ/OQ/PQ deliverables). Professional & Personal Attributes
                                                                                                                                1. People Skills & Communication:
                                                                                                                                    1. Exceptional verbal and written communication: able to explain complex technical concepts in a clear, down-to-earth manner.
                                                                                                                                        1. Collaborative mindset: enjoys mentoring junior staff, soliciting feedback, and building cross-disciplinary rapport.
                                                                                                                                            1. Client-facing confidence: comfortable leading meetings, delivering status updates, and addressing tough questions with poise.
                                                                                                                                              How To Apply:
                                                                                                                                              Send send your current resume to john @scientificsearch.com & reference Job# 19372
                                                                                                                                            Job ID: 480668791
                                                                                                                                            Originally Posted on: 6/10/2025

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