Sr Advanced Mechanical Design Engineer

  • Honeywell
  • Urbana, Ohio
  • Full Time

Performs activities concerned with the design, development and manufacture of state-of-the-art aircraft lighting systems with specific responsibility for structural/mechanical components associated with products for commercial and military aerospace applications. Work location is Urbana Ohio. Job Responsibilities:

  • Plans, directs and coordinates assigned technical projects from conception and proposal through the completion of qualification testing and successful introduction into service
  • Project level Design Authority for mechanical technologies
  • Develop robust & manufacturable designs that meet performance, cost and schedule targets.
  • Coordinates engineering analyses including structural and thermal FEA to validate designs
  • Directs the production of prototypes and mock-ups/Engineering Development Units and conducts or oversees verification/margin testing to validate designs
  • Works within a multi-discipline team including engineers, designers, technicians, program management and production staff to optimize utilization of time and resources
  • Interfaces with customers regarding requirements & specifications of lighting products

In addition to a competitive salary, leading-edge work, and developing solutions side-by-side with dedicated experts in their fields, Honeywell employees are eligible for a comprehensive benefits package. This package includes employer subsidized Medical, Dental, Vision, and Life Insurance; Short-Term and Long-Term Disability; 401(k) match, Flexible Spending Accounts, Health Savings Accounts, EAP, and Educational Assistance; Parental Leave, Paid Time Off (for vacation, personal business, sick time, and parental leave), and 12 Paid Holidays .For more Honeywell Benefits information visit:

The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates.

Performs activities concerned with the design, development and manufacture of state-of-the-art aircraft lighting systems with specific responsibility for structural/mechanical components associated with products for commercial and military aerospace applications. Work location is Urbana Ohio. Job Responsibilities:

  • Plans, directs and coordinates assigned technical projects from conception and proposal through the completion of qualification testing and successful introduction into service
  • Project level Design Authority for mechanical technologies
  • Develop robust & manufacturable designs that meet performance, cost and schedule targets.
  • Coordinates engineering analyses including structural and thermal FEA to validate designs
  • Directs the production of prototypes and mock-ups/Engineering Development Units and conducts or oversees verification/margin testing to validate designs
  • Works within a multi-discipline team including engineers, designers, technicians, program management and production staff to optimize utilization of time and resources
  • Interfaces with customers regarding requirements & specifications of lighting products

Must have:

  • BS in Mechanical or Aerospace Engineering, or other comparable discipline is required.
  • Eight years' minimum relevant experience in a high technology manufacturing environment, preferably aerospace.
  • Five years' experience with 3D modeling using Creo (Pro/E), CATIA, or similar 3D CAD package is required.
  • Experience/Skill in electronic circuit packaging design and LED thermal management is required.
  • Electromechanical product design experience including actuator design is required.
  • New Product Introduction (NPI) design experience for environmental requirements certification per DO-160 standards including thermal, shock/vibration, moisture ingress, salt spray, and abuse loading is required.
  • Experience with common aerospace product materials including aluminum, stainless steel, Ultem, PEEK, polycarbonate, and glass is required.
  • Experience coordinating with suppliers to produce prototype parts & assure design cost/performance optimization is required.
  • Ability to prepare proposals, & presentations for customers, in support of New Business Development is required.
  • Excellent verbal & written communication skills is required

We value:

  • Exhibits comprehensive knowledge of mechanical design engineering principles, concepts, practices and theories
  • The ability to work within teams, developing comprehensive product requirements (function, performance, reliability, cost), & designing products to satisfy these requirements
  • Knowledge of injection molded plastic part design and manufacturing is a plus
  • Demonstrates original thinking and ingenuity to solve problems
  • Experience in managing people and projects is a plus
  • Knowledge of Design for Six Sigma tools and processes is a plus
  • Experience with ANSYS FEA is a plus
Job ID: 488416199
Originally Posted on: 8/7/2025

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