Principal Mechanical Engineer - Acton, Mass (Hybrid)

  • Insulet
  • Acton, Massachusetts
  • Full Time

Position Overview

Insulet is looking for a Principal Mechanical Engineer to help drive innovation and leadership within its design team. The Principal Mechanical Engineer will be integral in determining the design of disposable, class II/III medical devices from concept to commercialization. The candidate will lead next generation pump innovations, prove scientific feasibility on core subsystems, develop working prototypes and support design transfer of a commercial-ready product to high volume production. The candidate will assist in strategic planning efforts and will be expected to periodically report program metrics to Executive Management teams as the resident technical expert . The candidate must have a strong understanding of engineering and scientific fundamentals as well as end-to-end product design. The Principal Engineer will, at times and as assigned, supervise projects and staff resources, and will have formal signature authority for designated areas in his/her area of technical expertise . This is a challenging role, suitable for an energetic problem solver who thrives on difficult technical challenges and who wishes to work on a small team charged with developing solutions to hard problems .

Responsibilities

  • Lead in the development of next-generation insulin delivery technologies (inclusive of ideation, design, and filing of intellectual property)

  • Design device subsystems using CAD software and support full system integration efforts

  • Identify and mitigate technology risks associated with device functionality, reliability, safety, COGs and manufacturing scalability.

  • Work and lead cross-functionally within the organization.

  • Lead and mentor other engineering members within the organization.

  • Conduct competitor technology analyses

  • Design and set up feasibility tests.

  • Develop Failure analysis models using simulation tools.

  • Analyze design solutions using engineering software tools and statistical methods.

  • Work within final assembly manufacturing environment(s) and assist in early-stage process development and manufacturing optimization to ensure products meet design intent

  • Work with and manage external suppliers, conduct DFM reviews, and go onsite as needed

  • P articipate in strategic planning activities

Required Skills and Competencies

  • Natural out-of-the-box thinker who is driven to find novel solutions to challenging problems

  • Ethical, responsible, and data-driven decision-maker

  • Ability to effectively communicate (verbal/written) within engineering team and at multiple levels of an organization

  • Ability to organize and judge priorities , as well as oversee and delegate responsibilities to other engineering staff / team members, when necessary

  • Highly proficient in Solidworks and ePDM a must . C omplex assemblies, surfacing and multi-body modeling experience . Pro/Engineer and/or Ansys a plus.

  • PC skills - MS Office Suite . LabVIEW, a plus

  • Familiarity with Statistical Process Control (SPC), GD&T; Lean, Six Sigma, a plus

  • Knowledgeable in the design and joining of plastic components for bio-compatible applications

  • Strong understanding of material science as it pertains to polymers, metals and glass

  • Knowledge of infusion pumps and subcutaneous injection systems, a must

  • Design for manufacturing/cost (DFM/C) and automated assembly experience highly preferred

Education and Experience

  • Bachelor of Science in Mechanical Engineering or Biomedical Engineering. Masters Degree Preferred.

  • Minimum of 12 years of electromechanical product design and development experience, preferably medical device class II or III.

  • Proven track record of success and leadership in engineering .

  • Experience in the design of injection molded components, stampings and machined components

  • Experience in the design of disposable, bio-compatible fluid paths and/or container solutions

  • Experience with electromechanical devices (PCBA, batteries, interconnects, layout)

  • Experience in high volume product design ( > 10 million units per year), a strong plus

  • A track record of generating novel ideas / IP , a strong plus

Additional Information

  • The position is hybrid at our Acton, MA location. 3 days /week in the office is normal and depending on phase of project 5 days/week may be required .

  • Travel is estimated at 10 % or less and will flex depending on business need .

Additional Information:

The US base salary range for this full-time position is $141,375.00 - $212,062.50. Our salary ranges are determined by role, level, and location. The range displayed on each job posting reflects the minimum and maximum target for new hire salaries for the position in the primary work location in the US. Within the range, individual pay is determined by work location and additional factors, including job-related skills, experience, and relevant education or training. Your Talent Acquisition Specialist can share more about the specific salary range for your preferred location during the hiring process. Please note that the compensation details listed in US role postings reflect the base salary only, and do not include bonus, equity, or benefits.

Insulet Corporation (NASDAQ: PODD), headquartered in Massachusetts, is an innovative medical device company dedicated to simplifying life for people with diabetes and other conditions through its Omnipod product platform. The Omnipod Insulin Management System provides a unique alternative to traditional insulin delivery methods. With its simple, wearable design, the tubeless disposable Pod provides up to three days of non-stop insulin delivery, without the need to see or handle a needle. Insulets flagship innovation, the Omnipod 5 Automated Insulin Delivery System, integrates with a continuous glucose monitor to manage blood sugar with no multiple daily injections, zero fingersticks, and can be controlled by a compatible personal smartphone in the U.S. or by the Omnipod 5 Controller. Insulet also leverages the unique design of its Pod by tailoring its Omnipod technology platform for the delivery of non-insulin subcutaneous drugs across other therapeutic areas. For more information, please visit insulet.com and omnipod.com.

We are looking for highly motivated, performance-driven individuals to be a part of our expanding team. We do this by hiring amazing people guided by shared values who exceed customer expectations. Our continued success depends on it!

At Insulet Corporation all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

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Job ID: 488718599
Originally Posted on: 8/8/2025

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