Mechanical Engineer

Orion Innovation is a premier, award-winning, global business and technology services firm. Orion delivers game-changing business transformation and product development rooted in digital strategy, experience design, and engineering, with a unique combination of agility, scale, and maturity. We work with a wide range of clients across many industries including financial services, professional services, telecommunications and media, consumer products, automotive, industrial automation, professional sports and entertainment, life sciences, ecommerce, and education.

Job summary:

We are seeking a skilled and proactive Mechanical Engineer Level II to join our Sustaining Engineering group. This role requires collaboration within a dynamic team environment and will focus on maintaining and enhancing existing printer product lines, ensuring they continue to meet the high standards and evolving needs of our customers.

Job Responsibilities:

Support Existing Products:

• Investigate and resolve mechanical issues in current production and products in the field.
• Analyze root causes and implement corrective and preventive actions (CAPA).

Design Improvements:

• Recommend and implement design enhancements to improve product reliability, manufacturability, and cost-efficiency.
• Conduct tolerance stack-ups and design for manufacturability (DFM) analysis.

Change Management:

• Prepare and process Engineering Change Orders (ECOs).
• Maintain and update product documentation including drawings, BOMs, and CAD models.

Cross-Functional Collaboration:

• Work closely with manufacturing, quality, supply chain, and customer service teams to address technical issues.
• Participate in design reviews, failure investigations, and continuous improvement projects.

Testing & Validation:

• Develop and execute test protocols for component and system validation.
• Evaluate returned product failures and provide detailed reports with proposed solutions.

Supplier Support:

• Collaborate with suppliers to resolve mechanical part issues and improve part quality.
• Review and approve supplier drawing changes and deviations as needed.

Compliance & Standards:

• Ensure product compliance with relevant industry standards, regulations, and internal requirements.
• Support documentation and testing for agency certifications (e.g., UL, CE).

Project Participation:

• Assist in sustaining projects from initiation through release.
• Manage small-to-medium projects or portions of larger projects independently with moderate supervision.

Minimum Qualifications:

Education: Bachelor's degree in Mechanical Engineering or a closely related field.

Experience:

• 2+ years of experience in mechanical design, manufacturing support, or sustaining engineering.
• Hands-on experience with electromechanical systems or products involving moving parts.

CAD & Design:

• Proficiency in 3D CAD software (e.g., SolidWorks, Creo, or similar).
• Working knowledge of GD&T and engineering drawing standards.

Engineering Change Process:

• Experience creating and processing Engineering Change Orders (ECOs), Bills of Materials (BOMs), and design documentation.

Problem Solving:

• Ability to troubleshoot mechanical failures and implement corrective and preventive actions (CAPA).
• Familiarity with root cause analysis tools such as 5 Whys, Fishbone diagrams, or FMEA.

Communication:

• Strong written and verbal communication skills.
• Able to collaborate with cross-functional teams including electrical engineering, manufacturing, quality, and procurement.

Software Tools:

• Basic proficiency with Microsoft Office (Excel, PowerPoint, Outlook).
• Experience using Product Lifecycle Management (PLM) systems (e.g., Windchill, Arena, Agile).

Preferred Qualifications:

Industry Experience:

• Experience supporting or designing printers, copiers, or other electromechanical office equipment.
• Familiarity with high-volume manufacturing and injection-molded plastic parts.

Testing & Validation:

• Experience developing and executing mechanical test plans and validation protocols.
• Hands-on experience with lab testing, fixture design, or thermal and vibration testing.

Cost and Quality Focus:

• Background in cost reduction, reliability improvement, or vendor quality improvement projects.
• Experience working directly with suppliers to resolve part issues and approve alternate components.

Lean & Six Sigma:

• Knowledge of lean manufacturing, Six Sigma, or Kaizen methodologies is a plus.

Regulatory Knowledge:

• Familiarity with compliance standards such as RoHS, REACH, or UL certifications relevant to printers or electronic equipment.

Orion is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, creed, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, citizenship status, disability status, genetic information, protected veteran status, or any other characteristic protected by law.

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